1.Requirements
Understand customer needs through meeting with engineers.
2.Study specification
Investigate all production processes ,including cost down proposal such as material savings, and cutting efficiencies.
3.Mold design
Simulation by CAD/CAM.
4.Machining/
Mold processing
DNC control linked with CAD /CAM system realize high-precision mold making.
5.Material cutting
We have cutting equipment for all types of steel, such as fully automatic sawing machines and metal saws.
6.Forging
We have total 105 sets of forging equipment's such as 16t Air Stamp Hammer/Free Forging/Forging Roll/Pressing Machine/Electric upsetter/High-frequency heating furnace/PID control heating furnace.
7.Heat treatment/
Finishing
Increase toughness and durability of products by Heat treatment and Shot Blasting process.
8.Inspections
Fast and accurate inspections with high technology tools such as Non-contact CMM and Emission spectrometer.
9.Delivery
Our integrated production system offer
●cost down
●Short lead-time
●Strict confidentiality
Equipment List
| Equipment | Name | Number of owned Equipment |
|---|---|---|
| Major Equipment | 16t Air Stamp Hammer | 1 |
| 8t Air Stamp Hammer | 1 | |
| 6t Air Stamp Hammer | 1 | |
| 4t Air Stamp Hammer | 1 | |
| 3t Air Stamp Hammer | 1 | |
| 3t High speed Air Stamp Hammer | 1 | |
| 2t Free Forging Hammer | 1 | |
| 1/4t Free Forging Hammer | 1 | |
| Forging Roll | 2 | |
| 2,500t Forging Press | 2 | |
| 800t Screw Press | 1 | |
| 700t Forging Press | 1 | |
| 250t Knuckle Joint Press | 3 | |
| 30t-600t Crank Press | 46 | |
| Electric Upsetter (35KVA-200KVA) | 25 | |
| High Frequency Heat Furnace (150-800KVA) | 7 | |
| Revolving PID control Heat Furnace | 6 | |
| Batched type PID control Heat Furnace | 4 | |
| Heat treatment | Pit type High temperature quenching furnace (P-75180) | 4 |
| Pit type High temperature tempering furnace (PTF-75180) | 5 | |
| Batched type PID control Heat Furnace | 1 | |
| Quenching Oil Tank (EQ-75180) | 2 | |
| Mold Processing related | CAD/CAM System | 3 |
| Machining center (#3-#8) | 7 | |
| CNC(8-12in) | 2 | |
| Electric Discharge Machine(Wire cut, Electrode process) | 3 | |
| General purpose lathe (4-12Foot) | 7 | |
| Radial drilling machine (1,000-1,500) | 2 | |
| Vertical milling machine (#2-#8) | 8 | |
| Inspection | Autograph(AG-50KNG) | 1 |
| Tensile testing machine (MR-30) | 1 | |
| Magnetic flaw detection machine | 3 | |
| Creep rupture testing machine (BETHEL-2) | 2 | |
| Charpy impact tester | 1 | |
| Ultrasonic flaw detector | 2 | |
| Hardness tester (Brinell ,Rockwell, Vickers) | 6 | |
| Metal microscope | 1 | |
| Digital optical thermometer | 3 | |
| Emission analyzer (SPECTRO) | 1 | |
| Laser scanning (FARO ARM） | 1 | |
| 3D Scanning CMM（KEYENCE） | 1 | |
| Others | Fully automatic sawing machine (250-800mm) | 10 |
| Metal saws (10-120) | 14 | |
| Shot Blast machine | 7 |